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Disassembly ...
First step was to take the thing apart. Granddaddy didn't use any sort
of matching hardware. He had used a set of cast iron handles, some
decorative brass plate hinges, and old wooden wheels. I wanted to keep
the old wooden wheels for their nostalgia. And, I wanted to clean up
and reuse the old cast iron handles again. I really liked the look of
them.
Also, the furring strips he had used to give it that "frame and panel" look had
to come off. That got it down to a wooden box. Time to trudge on.
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Stripping the finish...
For as long as I can remember, this thing has always been a dark brown, mahogany
color. I don't know if it was brown paint or a heavily pigmented stain,
but it's the original finish. Well, I've never used a dichloromethane
(or methylene chloride) base solvent before... always been afraid of them.
So, I used one of the "orange" strippers. I let it do its thing and
after a couple of hours, it was pretty well cleaned off. The first piece
was the lid. OH MY GOSH!!! To say that the grain raised has got
to be one of the all time understatements ever uttered. Click the pic
at left to see what I'm talking about.
I let it dry for about two weeks, and that helped, but it was still pretty bad.
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Sanding...
The left side has been sanded down, but the front still has a lot of the original
pigment embedded in the raised grain. Still got a lot of sanding to do.
Sanding, sanding, sanding...
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Still sanding...
As you can see, it's getting there, but it's slow going.
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Don't kill the character...
Almost done with the sanding. There's still a little to do around the
edges, but it's pretty well done.
As you can imagine, this thing has developed a lot of "character" over the
years. Some has been there the whole time (look at the saw marks at the
top) while some has just been gained over years of wear.
The trick now is to figure out which to fill and which to leave. I may
just leave it all... it's been earned.
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First coat of finish is on...
Milled up the furring strips and "ebonized" them with some die. After
that, I put the first coat of finish on both, the chest and the furring strips.
Only got about five more coats to go.
I used my favorite finish... it's a home brew finish I cook up right in my
garage. It's not anything special. I mix:
1/3 mineral spirits
1/3 oil based polyurethane (matte, semi-gloss, or gloss to your liking)
1/3 BLO or tung oil (again, to your liking)
This finish was meneral spirits, semi-gloss poly, and BLO.
I've used all of the combos listed above. The finish winds up very
thin and acts more like a wiping varnish. It's very easy to control, but
it usually takes several coats.
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Almost done...
Here it is with about three coats of finish. Eventually, I'll wind up
at #0000 steel wool, and all will be good.
I go through a butt load of tack cloths!
I can't remember the final tally, whether it was six or seven coats, but...
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Finished and at home...
Here it is, finished, and at home in Martelle's room. Hopefully, one
day, she'll want to take it for her own. It's easy to see the ebonized
furring strips.
The tapestry on top of it is a little something I picked up around 1978 while
I was stationed in Italy. It serves as a "buffer" between several hours
of hard work and the things my daughter piles on it when she visits from school.
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